02
- Is Fieldbus easy? It sounds complicated.
As
the first protocol to bring the full power of microprocessor technology
into field instrumentation, Fieldbus distil countless hours of thought
into every aspect. When you press a key or click to change the configuration,
the effect is powerful, yet all the work has been done for you. There
is no need to understand the wealth of technical strength hidden in your
field device in order to appreciate it. Fieldbus is easy to use, there
is no need to understand the "layers" and "baud rate",
it has been taken care of by the best engineers from the leading companies
in transmitters, systems and actuators.
Configuration becomes easier because it will be done the same way for
basically all devices using the function block concept, no need for training
on several device types or programming languages. All manufacturers use
the same blocks, regardless if they are in a field device or not. Fieldbus
is based on user-defined tags and standardized parameter names like SP
and PV. He refers to devices by its tag. The user need not think of device
address, memory address and bit numbers etc. Configuration may be edited
on a PC and then down loaded to the devices in the field. If you want
a flow transmitter to integrate, just instantiated the function block,
no need to rewire or buy an additional device. Once physically connected,
the links between function blocks may be changed, function blocks can
be added and removed etc. More advanced devices may execute a virtually
unlimited number of function blocks.
Procedures
like calibration, range setting and diagnostics are implemented consistently
between manufacturers and device types. I.e. a density and pressure transmitter
from two different companies are operated in the same basic way. This
reduces confusion and makes operator training easy, even though your preferred
vendor for various device types is different and may change over the years.
Fieldbus
already has blocks for all kinds of process control functionality like
input, output, control, calculate and various types of computations forming
an advanced set. Several of the blocks implement alarm. New blocks will
keep getting added.
Connection
is a simple task since devices are connected in parallel and terminal
number matching will be a minimum. One wire will typically connect as
many as twelve devices. Cable trays, conduits etc. will be drastically
reduced. It also becomes easy to add devices, just hook it up in parallel,
no need to run a new wire.
Fieldbus
has capability to simulate input or output values or status making it
possible for a single person to from the control room safely test the
system response to faults and process conditions which would otherwise
be difficult or dangerous to try out. Previously making such a test was
troublesome. Two persons equipped with walkie-talkies were always required,
one climbing on tanks and pipes in the field with a simulator. There is
no need to expose anybody to an unfriendly or hazardous environment.
"Ringing
out" the transmitters, i.e. match the wires in the marshalling rack
to their respective devices is also much easier, apply power and connect
the Host and ask for the tag and you are done!>
Fieldbus
devices store information useful for maintenance in the device, where
it will never get lost. You may store a calibration data like when and
by whom, description of the service of the device and even individual
blocks may be stored, this could be e.g. "Level - Boiler 1".
A
wealth of information is available in the device, which also includes
wetted materials information and serial numbers. This may not only be
available with the Host, but also from operator console. Accessing the
device operating temperature reading allows you to see if it is operating
within range. The temperature reading proves extra valuable in applications
where heat tracing and winterization is used. The temperature reading
is an indication of if it is working or not, so that transmitter does
not fail or pipes are clogged due to solidification.
Instrument
calibration and maintenance data may be stored in the transmitter database
where it, unlike if stored on paper or a disk, will not be misplaced or
separated from the transmitter even if the device is moved around in the
plant or even shelved. This may include information like performed by
whom, where, when, how and at what value calibration last was made. The
information is not only more than seen before, the interoperability of
Fieldbus makes it more accessible than seen for smart transmitters. This
instrument management is an important feature to help comply with ISO9000
and ISO14000 requirement for updated and traceable calibration records
- again a tool for better sensing.
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